Advanced Manufacturing Infrastructure

Industry 4.0 Production Facility: Automation, Precision, and Scalability

Vertically Integrated Production

BluePower maintains full control over every step of our battery manufacturing process. Form electrode preparation and cell assembly to formation, testing, and pack integration, all operations are performed in-house at our state-of-the-art facility in Dongguan. This vertical integration ensures consistent quality, full traceability, and rapid turnaround ofr both standard and customized battery solutions. By managing the entire production chain under one roof, we can optimize performance, enhance safety, and deliver reliable lithium batteries tailored to your unique requirements.

BluePower battery manufacturing facility - state-of-the-art production facility in Dongguan

Automated Production Lines

Precision Equipment for Consistent Quality

Automated battery stacking machine - precise electrode alignment equipment

High-Speed Z-Stacking

Automated stacking with CCD vision inspection ensures electrode alignment accuracy within ±0.1mm, eliminating edge defects and short-circuit risks.

Battery aging chamber - controlled environment for capacity formation

High-Temp Aging Chambers

45°C constant temperature aging rooms allow for accelerated SEI formation and early detection of potential micro-shorts or self-discharge anomalies.

Battery spot welding equipment - precision welding systems for reliable connections

Automatic Spot Welding

Double-sided automatic welding machines ensure consistent weld strength and low contact resistance, critical for high-current applications.

Electrolyte injection room - clean room environment for battery production

Vacuum Electrolyte Injection

Multi-stage vacuum cycle injection ensures complete separator saturation and eliminates gas pockets, maximizing ionic conductivity.

Battery assembly and labeling line - automated production equipment

Pack Assembly & Testing

Integrated assembly lines with automated PCM welding, insulating tape application, and final OCV/IR testing before packaging.

Production Process

End-to-end manufacturing workflow

1

Material Preparation

Raw materials inspection and preparation according to specifications

2

Electrode Stacking

Automated stacking of positive and negative electrodes with separators

3

Electrolyte Injection

Precise electrolyte injection in controlled environment

4

Sealing & Encapsulation

Cell sealing and custom encapsulation according to design

5

Formation & Aging

Initial charge/discharge cycles and aging process

6

Testing & QC

Comprehensive testing and quality control verification

7

Assembly & Packaging

Final assembly, labeling, and packaging for shipment